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Die Casting Part Extraction Solutions
D K Robotics Automation specializes in robotic die casting part extraction solutions for both High Pressure Die Casting (HPDC) and Low Pressure Die Casting (LPDC) applications. Our solutions are designed to improve productivity, operator safety, and process consistency while reducing cycle times in die casting operations.
We provide complete turnkey automation solutions including robot integration, customized grippers, conveyor systems, PLC controls, communication networks, installation, commissioning, and production support. Our die casting automation systems ensure reliable part extraction from casting machines even in harsh operating environments.
HPDC Part Extraction Application
This project comprises a FANUC industrial robot equipped with a Schunk gripper for extracting die cast components from a High Pressure Die Casting (HPDC) machine. After extraction, the robot safely transfers and places the component onto a conveyor or chute for further processing.
The control system consists of a Mitsubishi FX Series PLC with Ethernet/IP communication, providing seamless integration between the die casting machine, robot, and peripheral automation equipment.
LPDC Part Extraction Application
This project utilizes a FANUC robot with a customized gripper to extract die cast components from a Low Pressure Die Casting (LPDC) machine. The robotic system ensures precise handling and reliable extraction while maintaining production efficiency.
The automation system is controlled using a Mitsubishi FX Series PLC with Ethernet/IP communication. A Schunk Automatic Tool Changer (ATC) is incorporated into the system, enabling automatic gripper changes for handling multiple component variants within the same production setup.
- FANUC Industrial Robot Integration
- HPDC & LPDC Part Extraction Automation
- Schunk Gripper Integration
- Customized Gripper Solutions
- Schunk Automatic Tool Changer (ATC)
- Mitsubishi FX Series PLC Control
- Ethernet/IP Communication
- Conveyor & Chute Integration
- Automated Part Transfer
- Complete Turnkey Automation Solution
Key Benefits
Robotic die casting part extraction significantly improves operator safety by eliminating manual intervention near hot casting machines. The solution increases production efficiency, reduces cycle times, improves consistency, minimizes part damage, and enables continuous operation in demanding foundry environments.
